Chair with new cushion covered in upholstery fabric.

An Easy Way to Sew a Seat Cushion Cover in Upholstery Fabric

Upholstery Fabric and Sewing Tutorial - Part 2

An Easy Way to Sew a Seat Cushion Cover in Upholstery Fabric

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In part 2 of this tutorial we will create a fabulous and professional cushion cover in upholstery fabric, in a few easy steps. If you have used a sewing machine for a few minutes. You can make this seating cushion cover.

In part 1 of this tutorial, I made a new seat base with webbing, cut the foam cushion, and wrapped it in Dacron. This section covers sewing the cushion cover.

I found this chair at a yard sale and the cane was in perfect condition. The chair is about 100 years old. It had a terribly uncomfortable sprung seat, and I knew it would be easy to make a chair that you could spend an afternoon reading on the front porch on a hot day.

I would describe myself a very experienced sewist and moderately experienced upholsterer. I could reupholster a sofa, but it would be difficult.

This project was perfect to share online because it is so easy. I knew it would be a great project for a beginner to take on. So I took pictures of every step and created this tutorial. It's a perfect entry project.

If you're looking for a perfect starter project in upholstery and sewing upholstery fabric, start here. The sewing is even easier than the stapling in the previous tutorial. And you can use this simple sewn cushion cover technique on all your cushions.

I chose this style of cushion cover because it's really easy. Just 2 identical pieces of upholstery fabric. Just 3 machine sewn seams.

There is one seam that goes halfway around the cushion. You will sew 2 pieces of Velcro on the opening in the back.

And for machine sewing, that's all!

With a needle and thread, you will make about 10 little hand-stitched tucks to create shape. Because the opening has a Velcro closure, you will have some adjustment in the fit, so if the cover is too tight or loose, you can just use the Velcro to adjust.

So let's get started!

Here is a picture of the finished seat cushion which I paired with a toss cushion in our floral print Victoria.


Step-by-Step Instructions

 

 Seat cushion with floral toss pillow.

 

Step-by-Step Instructions

 

Take the cushion you made in the first tutorial and lay it down on the inside of your upholstery fabric.
Draw a rough outline. Measure the thickness of the cushion. divide the thickness in half and add a 1' seam allowance. I always adda bit extra, just incase my cover turns out too small. 
For my cushion the thickness was 5 inches so I needs 2.5" plus a 1" seam allowance, for 3 1/2" inches. 
Draw your cutting line at 3 1/2" all around your cushion and cut. This is your shape. Cut a second identical piece.
Cutting a seat cushion out of upholstery fabric.
I think I made some foot prints on the inside of the fabric. OOPS.
Upholstery fabric cut in the shape of a cushion cover
Here you need to decide on the size of your back opening. An opening that is half way around is easy to stuff with a cushion. But if you have a chair with visible sides, you might want to make the opening smaller. It's up to you. As you can see below, I sewed around the front halfway down the sides. Make sure to reverse stitch and secure this seam well.
Upholstery fabric cushion sewing.
Now turn the fabric right side out and place your cushion inside. You see you will have pointy 'ears' at the front corners. 
Upholstery fabric seating cushion being sewn.

Now turn the fabric right side out and place your cushion inside. You see you will have pointy 'ears' at the front corners.

 

Close up of a tuck in upholstery fabric.
It is time to load your needle and start sewing tucks. Fold in the pointy excess fabric 'ears' at the corner in and tack closed at the seam. You will need to work with it a bit to make it look nice. Once you have the tuck sewn, repeat the process on the other corner.
By the way this fabric is called Cyber, and it is currently on sale.
Upholstery seating cushion being sewn.See how beautiful the tucks look.
Front of cushion cover in grey tweed upholstery fabric.
The front is done. Now let's work on the back.
Pin your cover closed around the back, and try to pin close to the center of the side. On the top, In between the pins., create another tuck and keep creating tucks until you have a nice side shape. 

Here are the tucks.
Sewing a cushion cover from grey upholstery fabric
Now you might have some excess fabric so if you do, trim it off, but make sure to leave a seam allowance. You can measure and mark where to cut..
Sewing shaping tucks in a cushion cover.


Trim excess upholstery fabric from the cushion cover
Shaping the upholstery seating cushion in the back.

Flip the cushion over and repeat the process. Only it is easier this time to cut any excess fabric off before you sew the tucks.

Adding a Velcro closure at the back of this cushion cover.

Now all you have left is to sew the Velcro on your opening. Remember that Velcro will stick to the Dacron, so you may wish to remove the Dacron close to the opening.

 

The completed upholstery fabric cover.

And that's it- -you're done! Let me know in the comments if you found this easy to do.
















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